Aluminium at the service is not the same subject as aluminium branch wiring, and the two get confused constantly. At the panel, aluminium service entrance conductors are entirely normal and still installed today. What matters is how they are terminated.
What do South Wichita panels look like?
Mostly 1950s to 1970s originals or first replacements, commonly 100 amp, with aluminium service entrance conductors landing on the main lugs. Aluminium expands and contracts more than copper under load, so those lugs need to have been torqued correctly and treated with the right compound. Frequently they were not.
Obsolete makes are well represented too. Federal Pacific and Zinsco boards both went into this housing in numbers, and split-bus designs are common enough that many owners have never had a single main breaker to switch off.
The panel work that comes up here
- Main lug terminations on aluminium service conductors running hot
- Federal Pacific and Zinsco boards still carrying the house
- Split-bus panels with no single main
- 100 amp services now running central air and a garage freezer
- Surge damage after severe weather, which this corridor takes a lot of
Is aluminium at the panel a problem?
Not by itself. Aluminium service entrance conductors are standard, current and perfectly safe when terminated correctly. The failure is at the connection: a lug that was undertightened at installation, or overtightened, or landed without the antioxidant compound the terminal calls for.
All three show up the same way on a thermal reading, which is heat where there should be none. That is the check we run first on any board in this part of the city, before anything else gets looked at.
Arrival and permit route
About thirty-two minutes from the yard, with the same-day slot held for hot, humming or smoking boards. South Wichita is inside the city, so MABCD permits panel replacement, service changes and subpanels from 271 W 3rd St N, Suite 101 on (316) 660-1840, inspected against the 2023 National Electrical Code, in force since January 1, 2025.
Which name should I look for on the panel door?
The outer door is safe to open, and the label is on the inside of it. Federal Pacific boards carry FPE, Federal Pacific or Federal Noark, and their breakers say Stab-Lok. A Zinsco will be badged Zinsco, Sylvania or GTE-Sylvania, and the breaker handles are usually coloured rather than black. Both makes went into this housing in numbers.
Never remove the inner cover to look. The bus behind it stays live with the main breaker off, because it sits on the utility side of that breaker. A photograph of the open door and the breaker layout is enough for us to identify the make without driving out.